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Automatic Railway Bogie Inspection System
Deployed at the final stage of bogie production and maintenance, this system uses visual imaging and 3D measurement to inspect connection points, critical clearances and surface defects automatically.
Solution Details

(1) Solution Overview


The bogie assembly completion for railway freight wagons is a critical procedure in frame repair and overhaul. Currently, inspections mainly rely on manual visual checks and feeler gauge measurements, which are prone to missed detections, low‑efficiency inspection, unstable quality, and non‑traceable data. This system realizes automatic inspection of bogie assembly quality upon completion, addresses the drawbacks of manual inspection, automatically generates complete inspection reports, stores original images and measurement data, and enables long‑term archiving and traceability of inspection results.


(2) Core Functions / Solution Composition


It consists of bogie assembly‑completion inspection robot, background processing center and management platform. It automatically captures key parts of bogies, identifies status‑related, marking‑related and dimension‑measurement inspection items, generates inspection reports and interfaces with maintenance systems.


(3) Technical Highlights / Differentiated Advantages (Key Indicators)


Compatible with multiple types of freight wagon bogies; resistant to oil contamination and dust interference with strong environmental adaptability.


Inspection for a single bogie ≤ 3.5 min, substantially improving workstation efficiency.


Full‑process traceable inspection data to support digitalized maintenance management.


(4) Application Cases


① CRRC Qiqihar Rolling Stock Co., Ltd. — 1 set


② Urumqi West Rolling Stock Depot — 1 set


(5) Customer Value


Realize automatic inspection of bogie assembly quality upon completion, eliminate the disadvantages of manual inspection, automatically generate complete inspection reports, preserve original images and measurement data, and support long‑term archiving and traceability of inspection results.


Application Areas
Maintenance of railway freight wagon bogies
This system is deployed at the quality inspection workstation for completed railway freight car bogies, enabling intelligent acceptance inspection of the assembled bogies to ensure the quality of freight car running gear maintenance, thereby facilitating the intelligent upgrade of freight car maintenance processes.
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